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板材切割(gē)設(shè)備

CNC bridge saw line HKNC-500L橋切流水線 HKNC-500L

領跑智能製造(zào)新“石”代(dài)

CNC bridge saw line HKNC-500L橋切(qiē)流水線 HKNC-500L

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所屬類別:板材切割設備

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全自動流水線切機由輸送皮帶自動(dòng)傳(chuán)送板材加工,批量
     切割(gē)生產,全配包含:自動上(shàng)板、拍照、智能排版、智能切割、
     吹風、五軸自動卸板。可根據需求(qiú)選配。

高效率:多個(gè)工序同步流水線(xiàn)式作業。除皮帶傳送的不到1分鍾時(shí)間,其他可全程
      處於切割(gē)狀態。相比(bǐ)傳統切機,節省上板、量尺寸、輸尺(chǐ)寸、排版、定位、下(xià)板、
      等(děng)近半的準備(bèi)時間,大幅提高生產效(xiào)率; 伺服驅動,切割速度更快、產能更高。

省人工:整線(xiàn)1個工人(rén)操作機台即可,可抵約3台橋切產能,既大幅降低人工成本,1個工人輕鬆完成高產能。

高(gāo)出材率:刀路不一致時,自動吸板移(yí)位避讓刀(dāo)路安全距(jù)離,防止過切,提升出材率;最大化取材(cái)智(zhì)能排版,提升出材率。減少廢料。

安全性高:無需人工重體力勞動,自動上下板材,避免大板(bǎn)、厚板、裂紋板人工搬運的風險。

多功能:可切割(gē)各種異形,例如:馬肚邊、多邊形、廚房台麵、外圓桌麵(miàn)、內外弧、扇形等。 
省電:主電(diàn)機和X、Y、Z軸傳動均(jun1)配有變頻裝置,更省電,相對傳統切機,節省約50%電費。長期下來是一筆非常可觀的金額(é)。

高精度:永(yǒng)磁主電機,轉速可0-6000轉之間任意調整,根據不同(tóng)的材(cái)料調整(zhěng)合(hé)適的的轉速,達到最佳切割效果及速度。大理石、花崗石、 石英石、岩板(bǎn)、微晶石、瓷磚等各類板材(cái)均可切割。

無人化循環生產:若相同規格的大板(bǎn),每(měi)張板材切割方案相同,可啟用循環切割生產係統,無(wú)需人工幹(gàn)涉,流水線自動(dòng)循環生產切割,極(jí)致化降低人工成本,高產能。


上板配置自動吸(xī)板模式(shì),實現(xiàn)自動化上板,減少(shǎo)人工,效率更提高(gāo),安全性高。

采(cǎi)用意大利操作軟件,智能(néng)化、功能強(qiáng)大,實現CAD圖紙導入,按  照圖紙樣式(shì)加工,自動生成切割程序,配有自(zì)動排版功能,可有效  提升出材率。

●拍照功能可板材定位、可追紋排版、最大化取材排版,避開瑕疵(cī)取材等多個優勢,提(tí)升板材出材率,將板材做出更高(gāo)端的品質。
●專用的工業相機,對工作台麵上的板材進行定位拍照。
●將需要加工(gōng)的圖形直接拖圖到照片上進行排版,避開瑕疵、對紋、異(yì)形切(qiē)割更便捷。
●21.5寸超大顯示屏,文字、數據更方便(biàn)瀏覽觀看。電腦式操作模式,使用簡單方便。

參數 NAME 單位(wèi) UNIT HKNC-500L
機械尺寸 Dimensions (L x W x H) mm 14500*5810*3600
X軸行程 X-axis travel  mm 3500
Y軸行程 Y-axis travel  mm 2500
Z軸行程 Z-axis travel  mm 300
主電機功率 Main motor power kw 18.8
轉速 Rotate speed rpm 0-6000
X-Y-Z最大速度 Max.speed of X-Y-Z m/min 16-16-7
A軸旋轉 Rotation of axis A deg _
C軸旋轉(zhuǎn) Rotation of axis C deg ±185°
鋸片(piàn)直徑 Blade diameter mm 300-500
皮帶(dài)寬度 Belt width mm 2200
空氣氣壓 Air pressure bar 7
耗水(shuǐ)量 Water consumption m³/h 4
總(zǒng)功(gōng)率 Gross power kw 33.8+10.22+3.8
總重量(liàng) Gross weight kg 14500

Full Automatic Pipeline Cutting Machine

The fully automatic pipeline cutting machine automatically conveys plates via a conveyor belt for processing and batch cutting production.

Standard configuration includes: automatic plate loading, photo scanning, intelligent layout, intelligent cutting, air blowing, and 5-axis automatic unloading. Custom configurations are available upon request.

High Efficiency

Multiple processes operate simultaneously in a production line. Except for the less than 1 minute required for belt conveying, the machine remains in cutting mode throughout the rest of the process.

Compared with traditional cutting machines, it saves nearly half the preparation time for plate loading, measuring, dimension input, layout, positioning, and unloading, greatly improving production efficiency.

Servo drive enables faster cutting speed and higher output.

Labor Saving

Only one worker is required to operate the entire line, with an output equivalent to approximately 3 bridge cutting machines.

This significantly reduces labor costs, allowing one worker to easily achieve high productivity.

High Material Yield

When tool paths conflict, the system automatically shifts the suction plate to maintain a safe distance from the tool path, preventing over-cutting and improving material yield.

Intelligent layout maximizes material utilization, increases yield, and reduces waste.

High Safety

No heavy manual labor is required. Automatic plate loading and unloading eliminate risks from manual handling of large, thick, or cracked plates.

Versatility

Capable of cutting various special shapes, including:

• Bullnose edges

• Polygons

• Kitchen countertops

• Round tabletops

• Internal and external arcs

• Fan shapes, etc.

Energy Saving

The main motor and X, Y, Z axis drives are equipped with inverters for higher energy efficiency.

Power consumption is reduced by approximately 50% compared with traditional cutting machines, resulting in considerable long-term cost savings.

High Precision

Permanent magnet main motor with adjustable speed from 0–6000 rpm.

The speed can be adjusted for different materials to achieve optimal cutting effect and speed.

Suitable for cutting marble, granite, quartz stone, sintered stone, microcrystalline stone, ceramic tiles, and various other plates.

Unmanned Circular Production

For large plates of the same specification with identical cutting plans, the circular cutting production system can be activated.

The production line runs automatically in cycles without manual intervention, minimizing labor costs and maximizing output.

The plate loading system is equipped with an automatic suction mode, realizing automated plate loading, reducing labor, improving efficiency, and enhancing safety.

 

Features

• Adopts Italian operating software, intelligent and powerful. Supports CAD drawing import, processes according to drawings, and automatically generates cutting programs.

Equipped with automatic layout function to effectively improve material yield.

• The photo scanning function enables plate positioning, vein-matching layout, maximum material utilization layout, and defect avoidance, further increasing yield and producing higher-quality finished products.

• Dedicated industrial camera positions and scans plates on the worktable.

• Processed graphics can be directly dragged onto the plate image for layout, making defect avoidance, vein matching, and special-shape cutting more convenient.

• 21.5-inch ultra-large display for clearer text and data viewing.

Computer-style operation ensures simple and user-friendly control.

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